RocketBloc

RocketBloc is a steel blocking piece designed for retrofitting to Australian Public Domain G4 W-Beam elevating compliance to MASH Test Level 3 (TL3). The development of RocketBloc follows feedback from asset owners seeking to upgrade the containment level of existing G4 W-Beam installations and provide compliance with MASH and AS/NZS 3845.

RocketBloc is manufactured from rectangular hollow section providing torsional strength and retains the same w-beam rail offset as the substituted C-block. The attachment of RocketBloc leaves the existing C-posts undisturbed and features elongated mounting slots allowing the w-beam guardrail to be lifted to a height of 800 mm above road level.

Crash Test Evaluation

Barrier Configuation

Vehicle Type

Vehicle Mass

impact speed

impact angle

impact energy

Dynamic Deflection

Posts at 2m Centres

Barrier Configuation

Posts at 2m Centres

Vehicle Type

Vehicle Mass

impact speed

impact angle

impact energy

Dynamic Deflection

Installation

Post Type

Standard Post Spacing

Block Width

Beam Type

System Height

Public Domain C-Post

2.0 m

150 mm

W-Beam

800 mm

Post Type

Public Domain C-Post

Standard Post Spacing

2.0 m

Block Width

150 mm

Beam Type

W-Beam

System Height

800 mm

Product Features

MASH TL3 Compliant

Containment of a 2270 kg pickup truck travelling at 100 km/h and 25 degrees.

ASBAP Approved

Recommended for acceptance by the Austroads Safety Barrier Assessment Panel.

Retrofit Applications

Elevates the compliance of G4 public domain w-beam to MASH TL3.

Low Deflection

Recorded MASH TL3 deflection of just 0.99 m.

Australian Designed

Intellectual property developed and owned by Safe Direction.

Product Gallery

Downloads

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Frequently Asked Questions

What is public domain G4 W-Beam Guardrail?

G4 W-Beam featuring C-posts and C-blocking pieces was introduced in the mid-1990s and used extensively throughout Australia for new installations until the implementation of MASH compliance by State Road Agencies commencing in 2020. G4 W-Beam is now classified as Legacy Status and is no longer permitted for new installations, failing to demonstrate compliance with MASH TL3.

RocketBloc achieves a controlled redirection of errant vehicles by regulating the force to release the rail throughout the impact zone, limiting dynamic deflection and to allow the C-post to collapse without tripping the vehicle. The separation of the w-beam rail during a vehicle collision is achieved by a release tab. This allows the guardrail to be disengaged at an optimal load, facilitating safe vehicle containment and redirection.

RocketBloc replaces the C-block and attaches directly to the existing C-posts. RocketBloc features elongated mounting slots allowing the w-beam guardrail to be lifted to a height of approximately 800 mm above road level.

Retrofitting a G4 W-Beam installation with RocketBlocs does not require lifting or removal of the existing C-posts. The design of RocketBloc is suitable for attachment to a C-post measuring 660 mm to 760 mm above ground level to achieve a w-beam rail height of approximately 800 mm.

Existing G4 W-Beam installations with C-blocking pieces do not comply with MASH. In 2018 the Austroads Safety Barrier Assessment Panel (ASBAP) notified industry of the adoption of MASH for new product submissions. Products not meeting MASH were subsequently reclassified by State Road Agencies as Legacy Status, meaning the product was no longer accepted for new installations.

The attachment of RocketBloc upgrades the containment level of existing G4 W-Beam installations and provide compliance with MASH and AS/NZS 3845. This increases the service life of existing installations and provides safe vehicle containment of the current Australian vehicle fleet featuring increasing high centre-of-gravity vehicles.

The use of a closed rectangular hollow section for the manufacture of RocketBloc provides torsional strength, reducing the potential for the block to deform during a vehicle impact. Retaining shape during a vehicle collision is an important design consideration to maintain rail height and facilitate controlled release of the w-beam rail.

RocketBloc features elongated mounting slots allowing the block to lift above the top of the C-post, positioning the w-beam guardrail approximately 800 mm above road level. This w-beam guardrail rail height in combination with the RocketBloc release mechanism provides safe containment and redirection of the 2270 kg pick-up truck.

Attachment of the RocketBloc positions the w-beam rail approximately 30 mm above the top of the RocketBloc shielding a potential snag point and providing consideration for vulnerable road users.

The installation of Abraham Blocks to raise the height of an existing G4 W-Beam installation does not provide MASH compliance. Abraham Blocks are not crash tested and are prone to the same design limitations as conventional C-blocking pieces.

Yes. G4 W-Beam with RocketBlocs may be installed with BikerShield which is positioned beneath the w-beam guardrail and prevents a dismounted motorcyclist from contacting the supporting posts of the guardrail barrier. The BikerShield spring brackets attach directly to the w-beam mid-span between posts and absorb the impact energy of the sliding rider. Please refer to the Product Manual and Drawings for design guidance.

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